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Advanced Machine Work - Robert H Smith 1906 This comprehensive book is jam-packed with insiteful and practical material. Ideal for anybody looking to gain a working knowledge of the theory and the practical aspects of Machibe Work) - this enyclopedic collection covers everything from A to Z This legendary text is almost 600 pages long and has been the "must have" book for anybody interested in machine work. Published in the early 1900's at the peak of the industrial age it captures long lostsecrets, tips & techniques from a world-leader of his time. The manuals are in PDF format - which means you can read it on your computer or print out some (or all!) of the pages to read - you have the BEST OF BOTH WORLDS! Don't forget to check out our store for other great titles This CD contains over 560+ pages of excellent material. Engine Lathes. - Evolution of lathes, swing, length, and classes of lathes - Countershaft, line shaft, and belt connections described - Horizontal section of head-stock - Transparent view of lathe apron, showing the three distinct feed mechanisms - Care of machines, tools, and benches - Attachments for lathes - Engine lathe with rapid change-gear mechanism Electrically-driven Machine Tools. - Electrically-driven engine lathe Truing and Alining Centers. - Center gage - Requirements for successful use of engine lathe - Truing engine lathe centers with center truing tool - Grinding centers - Setting dead center in alinement for straight turning Center Holes. - Table of center hole dimensions – Countersink - Hand and machine method of centering - Straightening shafting, rods, and bolts Cutting Tools. - Rake, clearance, and cutting angle defined - Roughing and finishing Lathe Cutting Tools for Cast Iron. - Right and left tools - Angles of lathe-cutting tools - Height of tools for cutting operations - Rough and finish squaring - Rough and finish turning Grinding Lathe Tools. - Grinding round-nose, side, diamond-point, and threading tools - Grinding high-speed cutters - Grinding boring tools - Universal tool grinder for duplicating shapes and angles of lathe and planer tools - Oilstoning tools Setting and Using Outside Calipers. - Adjusting tool to turn to desired diameter - Transferring settings from one pair of calipers to another Cutting Speeds, Cut Meter, and Feeds. - Cut Meter - Attachment for speed indicator for obtaining surface speed - Rules for obtaining cutting speeds - Table of cutting speeds of various metals for carbon and high-speed steel tools - Cutting feeds Lubricants for Cutting Tools. - Table showing when to use a lubricant and when to machine dry Inspecting and Measuring Material (Stock). - Oiling and cleaning machines - Lubricating bearings - Treatment when bearings “rough up†- Rust and corrosion - Changing speed belts of lathes - Warning against loose sleeves and careless actions near running belts, gears, milling cutters, etc Time Element and Schedules of Operations. - How to start lathe work - Mounting work on centers - Turning work of one diameter from end to end Centering, Squaring, and Straight Turning. - Schedule of operations. Filing Lathe Work. - (Mill files.) - Speed for filing - Method of filing - Filing inside rounds and fillets Micrometer Calipers. - Micrometer principle of measuring - Measuring work and reading micrometer - Methods of holding micrometer to measure work held in the hand, lathe, or on the bench - Large micrometers - Table of decimal equivalents of common fractions Vernier Calipers. - Vernier principle of measuring – Measuring work and reading vernier - Making inside measurements with vernier - A ten-thousand micrometer with vernier on the barrel Dimension-Limit System. - Double dimensions Fits in Machine Construction, with Tables of Allowances. - Typical examples of fits - Materials used for different kinds of bearings - Classes of fits - Allowances and limits for running, driving, and forcing fits - Taper forcing fits - Pressures and allowances for forcing fits - Examples of forcing and shrinking fits, with tables of allowances and limits - Standard holes – Turning and filing fits - Grinding fits Standard and Limit Gages. - Ring, plug, and caliper gages and reference disks - Standard end-measuring rods and limit gages - Special gages Taper Turning and Fitting. - How expressed - Standard and special - Method of turning - Calculating distance to set over foot-stock - Using a pattern to obtain set-over - Turning, filing, and fitting a Morse taper, with schedule of operations – Taper attachment for turning tapers in an engine lathe - Turning a taper on a large drill socket Straight Turning and Fitting. - To turn and file a straight running fit, with schedule of operations Tables and Diagrams. - Morse, Brown & Sharpe, and Jarno tapers - Set over for footstock - Surface speeds Lathe Tools for Steel or Wrought Iron. - Side and diamond-point tools - Roughing tools - Finishing tools - Spring and shear tools - Left side and left diamond-point tools - Half diamond - point tools Holders and Cutters. - Straight holders and cutters - Useful forms of cutters - Chart of lathe tool holders for squaring, turning, boring, threading, and forming - Off-set or bent holders - High-speed steel – Stellite Turning Steel. - Making plain machine handle, with schedule of operations Double Holder and Cutters. - Facing two sides of gear blank at once Cutting-Off Tools. - Cutting off stock (material) with forged tool - Cutting-off tool holder and cutter - Preparing shaft blanks, with multiple schedule of operations Threading or Screw Cutting. - Screw threads - Forms of threads - Right and left threads - Single and multiple threaded screws - Pitch and lead of thread - Threads per inch – Measuring threaded work - Counting threads - The Sharp V-thread - The United States Standard thread - Threading tools for United States Standard and Sharp V-threads - Setting tool - Threading taper work - Calculating simple gearing - Preparing screw and nut blanks, with schedule of operations - Description of screw-cutting mechanism - To set up lathe for screw cutting and cutting the thread, with schedule of operations - Fitting thread to nut - To reset tool to resume cut after regrinding - To cut left threads - To thread to a shoulder - Fractional threads and methods of calculating gearing - Compound gearing – To calculate gearing for a given lead - To calculate gearing for metric screw threads with English lead screws – Translating gears - Metric lead screw - Catching the thread or threading long screws without backing belt - Thread indicator - Whitworth (English) standard threads Bolt and Nut Making. - Squaring and turning bolts - Nut mandrels - Squaring and chamfering nuts, with schedule of operations - Making clamp nut - To make finished bolt, with schedule of operations - Making pair of spring bolts, with schedule of operations Making Tensile Test Specimen. - With schedule of operations Making a Stud, with schedule of operations Tables. - United States Standard bolt heads and nuts - International and French Standard threads Indexing in Engine Lathe. - Dividing the circumference of work into equidistant parts for drilling, filing, etc Making Engine Lathe Live Center. - With schedule of operations. Automobile Screws and Nuts. - Lock washers - Constants for finding diameter at bottom of U.S.S., U.S.F. and V threads Chucks. - Independent, universal, combination, drill, draw-in, and special chucks - Use and care of chucks Face Plates. - Holding work on face plate - Balancing work with counterweights - Holding work with angle plate on face plate Chucking in engine lathe, with schedule of operations – Chucking with drill holder and steady rest - Chucking with flat drills and reamers Reaming. - Classes of reamers - Irregularly spaced teeth - Reamers for brass - Hand reaming in vise - Reaming in vertical drilling machine and engine lathe, with schedule of operations -Adjustable reamers - Reaming stands - Fluted chucking reamers - Power reaming in engine lathe, with schedule of operations - Rose chucking reamer - Fluted and broach reamers for taper pins - Taper reaming in speed lathe Machining Alloys, Etc. - Bronze - Copper - Aluminum - Babbitt - Lead - Vulcanite or hard rubber - Fiber – Rawhide Mandrels or Arbors. - Solid, expanding, built-up, gang and special - Bridges in hollow castings - Revolving dead center for pipe turning - Special mandrels - Driving or pressing mandrels in or out of work - Mandrel or arbor block - Mandrel or arbor press Turning Flanges. - Rough and finish facing and turning – Making a cast-iron flange, with schedule of operations Turning Pulleys. - Tapering or crowning face - Making a pulley, with schedule of operations - Locating set screws Polishing Lathe Work. - Abrasives, speeds, and machines used - Order of applying different numbers of emery cloth – Polishing flanges and shafts - Polishing brass and copper Curve Turning and Forming. - Curve turning - Forming tools for engine lathe work - Forming cutter and holder Making Formed Machine Handles. - Single handles – Templets as guides to uniform production - Making a formed machine handle, with schedule of operations Polishing, Buffing and Lacquering. - Polishing and buffing with wheels and belts – Lacquering Inside Calipers and Inside Micrometers. - Measuring diameter of holes - Inside micrometer calipers, and method of using and reading Boring and Inside Threading. - Setting and using boring tools in lathe - Holders and cutters - Inside threading tools for United States Standard or Sharp V threads - Setting inside threading tools - Schedule of operations for inside threading – Finishing inside thread with tap - Interrupted thread taps - Cutting an inside thread to a shoulder Square Threads. - Table of thread sizes - Square threading tools - Inclination - Holders and cutters - Setting square threading tools - Square thread taps - Method of cutting a square thread screw, with schedule of operations - Making the nut and fitting the screw Acme Standard or 29° Threads. - Table of thread sizes – Making the tool - Setting 29° threading tools - 29° thread taps - Cutting a 29° thread screw, with schedule of operations – Making the nut and fitting the screw Multiple Threads. - Cutting double square threads, with schedule of operations - Multiple threading tools Brass Finishing. - Turning brass in engine lathe - Use of roundnose and front tools - Monel metal - Making binding post and nuts, with schedule of operations Alinement Drilling and Tapping. - Fixed nuts - Drilling and tapping cross-feed screw nut in axial alinement, with schedule of operations - Making a bronze bushing, with schedule of operations Drilling, Tapping and Hand Threading in Speed Lathe Broaching Holes, Keyways and Slots. - Machine broaching - Chart of broached holes - Lubricant for broaching - Preparation of holes for broaching - Hand broaching – Broaching circular holes DRILLING JIGS, BORING BARS, ECCENTRIC TURNING Drilling Jigs, and Multiple-Spindle Drilling Machines. - Interchangeable machine parts - Classes of drilling jigs - Improvised jigs - Plate jigs - Drilling and tapping engine cylinder heads - Multiple-spindle drilling machines - Box jigs - Use of box jigs, with schedule of operations - Drilling, reaming, and tapping in different directions with box jig Radial Drilling Machines. - Plain and universal radial drilling machines - Automatic tapping attachment - Jig vise – Drilling and counterboring duplicate parts Boring, Boring Bars and Boring Machines. - Types of boring bars - Boring engine cylinder in engine lathe, with schedule of operations - Boring heads - Portable boring machine – Radial facing (star feed) - Drilling, reaming and counterboring in horizontal boring machines - Sliding bar type boring bar Vertical Boring and Reaming. - Vertical drilling machines – Shell reamers - Boring taper holes with boring bar - Hand alinement reaming, with schedule of operations - Power alinement reaming, with schedule of operations Taper Holes, Taper Reamers and Spindle Making. - Small taper holes, taper reamers - Stepping work for taper holes – Taper plug and ring gages - Stub mandrel for taper work – Making lathe spindle, with schedule of operations Magnetic Chucks. - Lathe chuck - Facing piston rings – Magnetic planer chuck - Demagnetizing work - Electrical units Steady and Follower Rests. - To turn slender shaft with steady rest set to spot, with schedule of operations - Use of cat head Eccentric Turning. - Laying out and turning an eccentric shaft, with schedule of operations - Turning an engine eccentric, with schedule of operations - Laying out two-throw 90° crankshaft center fixtures, with schedule of operations - Alining center fixtures, and laying out cranks - Turning crankshaft, with schedule of operations Nurling. - Hand and machine nurling, with schedule of operations CYLINDRICAL GRINDING (EXTERNAL) INTERNAL GRINDING Cylindrical Grinding. - Machine grinding Grinding on Two Dead Centers. - Principle of grinding on two dead centers Universal Grinding Machines. - Classes of grinding machines - Universal grinding machine, with schedule of parts Grinding Wheels. - Abrasives used in their composition - Chart of wheels - Vitrified, silicate, elastic, tanite, vulcanite, celluloid, and combination grinding wheels - Grading, shape, and selection of wheels - Mounting wheels - Table of speeds - Direction of rotation of wheel and work - Feed and depth of cut - Width of face of wheel - Truing wheels - Truing centers -Methods of driving work - Grinding work straight - Grinding work taper - Wet and dry grinding - Lubricants for grinding - Allowances for grinding - Rough and finish grinding - Expansion of work - Seasoning - Care of machine and work - Measuring tools Problems in Cylindrical Grinding. - Adjustments and movements to operate universal grinder - Grinding running fit in universal grinding machine, with schedule of operations - Grinding a phosphor-bronze taper bushing - Adjustments and movements to operate universal and tool grinding machine - Grinding forcing fit in universal and tool-grinding machine, with schedule of operations - Grinding to a shoulder - Commercial grinding - Grinding a cast-iron roll in plain grinding machine – Grinding a shaft in plain, grinding machine, with use of back rests - Duplicate grinding in the automatic magnetic sizing grinder - Grinding straight and taper bearing on same spindle – Grinding taper collet Internal Grinding. - Machine used - Direction of rotation of work and wheel for internal grinding - Grade, shape, and selection of wheels - Grinding hole in automobile gear - Grinding hole in milling cutter - Grinding standard ring gage – Grinding taper hole in spindle - Grinding automobile engine cylinder SURFACE GRINDING CUTTER GRINDING Surface Grinding. - Surface grinding machine, with schedule of parts Problems in Surface Grinding. - Grinding thin work held by magnetic chuck - Magnetized master blocks - Grinding work square held with magnetized master blocks, with schedule of operations - Grinding angular work - Grinding surface of castings - Grinding with planer type surface grinding machine - Vertical spindle surface grinding machine - Grinding piston ring Cutter Grinding. - Cutter grinding machines - Grinding centers -Grinding wheels - Speeds, feeds, and depth of cut Adjusting Tooth Rest and Wheel for Obtaining Clearance. - Setting grinding wheel height of centers - Setting tooth rest height of center (rest fastened to table) - Setting tooth rest height of centers (rest fastened to wheel head) - Cutter and reamer clearances - Disk and Cup Wheels - Direction of rotation - Relation of - tooth rest, milling cutter and wheel to grind tooth clearance - Calculating elevation for Disk Wheels - Calculating distance to lower tooth rest for Cup Wheels – Indexing cutters and reamers Problems in Cutter Grinding. - Grinding plain milling cutter, with schedule of operations - Grinding inserted tooth milling cutter - Grinding radial teeth of side milling cutter - Grinding end mill - Grinding angular milling cutter - Grinding spiral milling cutter, with schedule of operations - Grinding hand reamer with Cup Wheel - Grinding hand reamer with Disk Wheel - Oilstoning reamer to size - Grinding taper reamer – Grinding gear cutter - Grinding formed cutter - Sharpening tap - Grinding flat cutter - Grinding convex cutter - Grinding side of slitting saw - Grinding caliper gage - Grinding straight edge - Grinding jig bushing - Grinding taper shank of end mill - Cutting off tubing - Grinding hardened lathe center. Planers. - General methods of holding work - Types of planers -Spiral-gear planer, with schedule of parts - Planer head - Large planers Cutting Speeds and Feeds. - Cutting speeds (F.P.M.) for various metals – Feed Cutting Tools. - Chart of forged planer tools, tool holders and cutters Horizontal, Vertical and Angular Planing. - Left diamond – point tool to rough plane cast iron - Diamond-point tool to finish plane steel or wrought iron - Round-nose tool to rough plane cast iron or brass - Small square-nose tool to finish plane cast iron or brass - Spring tool to finish plane cast iron – Fine versus coarse feed for finishing cut - Roughing tool to rough plane steel or wrought iron - Shear tool to finish plane steel or wrought iron - Side tool to finish plane vertical or angular surfaces - Holders and high-speed steel cutters - Setting planer cross rail in alinement - Redressing planer table – Setting head and apron swivel for vertical and angular planning Measuring Work. - Steel rule - Gage blocks Holding Work, and Problems in Planing. - Planer parallels - Iron clamps for planer and shaper - Leveling work with planer jacks - Planer bolts - Screw pins and screw bunters - Fingers or toe dogs-Methods of clamping work, good and bad – Holding rectangular or oblong work - Screw pins for clamping work against angle plates - Planing work at a right angle held by Tee fixture - Adjustable tongue fixture for holding thin work of any length - Time of feed - Direction of cut - Beveling end of castings - Planing rectangular work clamped to planer table, with schedule of operations - Oiling - Cleaning – Holding thin work by gluing or cementing - Spring of work – Alining work with surface gage Fixtures, Vises and Jigs. - Planer jacks for leveling work - Planing duplicate work: planer clamps, planer shoe - Tee slot planing - Tool lifter - Planing keyway in shaft – String fixtures - Planer vises (chucks) - Planing keyway in flange, with schedule of operations - Planing taper keyway in hub of gear - Planing lathe bed - Planing V ways - Planing lathe head and footstock Shapers. - Types of shapers - Geared shaper - Crank shaper - Feed mechanisms - Length of stroke - Geared shaper, with schedule of parts - Traveling-head shaper - Draw-cut shaper for heavy work - Vises - Cutting off work in vise – Planing taper work held in vise - Planing rectangular work held in shaper vise, with schedule of operations Slide Rule for Timing Planer Work Milling Machines. - Classes of milling machines - Column and knee type (plain and universal) - Planer type - Manufacturing type - Vertical type - Special types - Universal milling machine, with schedule of parts - Milling machine arbors Milling Cutters. - Classes of milling cutters - Face or plain, side or radial, angular and formed - Form milling cutters – Chart of milling cutters - Right and left cutters - Direction of rotation - Opposite cutting movements of different machines - Mounting cutters Speeds and Feeds. - Cutting speeds for milling cutters - Feed for milling cutters - Lubricant for milling - Pickling and tumbling castings and forgings Measuring Work. - Setting cutter by trial and by measurement -Limits in milling Plain Milling. - Methods of holding work - Setting milling machine vises - Face milling - Graduated swivel vise – Setting universal vise for angular work - Shell fixture – Beginning and ending cuts in grooves, flutes, keyways and slots – Milling keyway in shaft, with schedule of operations - Slitting - Cutting off stock - Planer-type milling machine Jigs and Fixtures. - Multiple milling - Manufacturing type of milling machine - Milling duplicate work Index Milling. - Methods of indexing - Milling bolt head and nut hexagonal, with schedule of operations - Index head and foot-stock - Plain indexing - Index plate - The sector - Adjustable crank - Index table - Differential indexing with simple gearing and with compound gearing Calculating Diameter of Blank to Mill Square or Hexagonal. - Milling hexagonal bolt head or nut with heading mills, with schedule of operations - Milling square head with end mill, with schedule of operations Milling on Centers. - Milling end of shaft square leaving curved shoulder - Supporting slender work, fluting rose reamers, with steady rest - Milling keyway in shaft with center-cut end mill or cotter mill Grooving Taps. - Taps, number of grooves, rake of teeth - Grooving a tap, with schedule of operations - Grooving tap, trial method Fluting Reamers. - Principle of fluting - Fluting hand reamer, with schedule of operations - Electric alarm Milling Teeth of Milling Cutter. - Milling teeth of plain milling cutter, with schedule of operations - Milling teeth of an angular cutter - Milling radial teeth of side milling cutter - Leveling taper work with surface gage - Milling taper work with special milling machine dogs - Graduating a dial Circular Milling. - Milling end of work circular - Milling Tee slots in a circular table Vertical Milling. - Vertical milling machine - Face milling - Bevel circular milling - Milling an inside boss - Milling ends of sliding heads Profiling. - Milling irregular shapes Special Milling Cutters. - Coarse tooth, rake tooth and helical tooth milling cutters Spur Gearing. - Spur gears - Systems of Gearing: Involute, Epi-cycloidal - Chart of gear teeth, full size - Formed cutters - Gear cutters - Stocking cutters - Limit for sizing gear blanks - Diagram of gear teeth and parts - Diametral pitch - Circular pitch - Pitch diameter - Formulas used in gear cutting - Gear rule Preparing Spur Gear Blank. - Preparing blank for spur-gear and pinion, with schedule of operations Cutting Spur Gear. - Cutting spur pinion and gear, with schedule of operations - Setting gear cutter central - Cutting teeth in rack Bevel Gearing. - Uses of Bevel Gears – Bevel - and miter-gear cutters - Cutting angle for bevel gears Cutting Bevel Gear. - Cutting bevel gear and pinion with milling machine, with schedule of operations - Data for cutting bevel gears - Filing bevel gear teeth Gashing Worm Gear, with schedule of operations Hoboing Worm Gear, with schedule of operations Cutting Spiral Gears, with schedule of operations Bevel Protractor. - Measuring angles - Vernier bevel protractor - Finding taper per inch Compound Rest, for turning steep tapers or angles - Making a bevel gear blank - Fine tool adjustments with compound rest Introduction. - Selecting sizes of steel for tools Making Mandrel. - Preparing standard mandrel blank for hardening, tempering and grinding, with schedule of operations - Table of standard mandrel dimensions - Grinding standard mandrel, with schedule of operations - Making U. S. S. nut mandrel, with schedule of operations Testing Lathe Work with Indicators. - Test indicators - Testing mandrel - Setting center punch mark true to axis of rotation - Dial test indicator - Comparing the throw of both ends of an eccentric shaft - Lathe axis indicator Thread Micrometer Calipers. - Use of thread micrometer - Principle of thread micrometer - Measuring with thread micrometer - Tables of thread micrometer readings for U. S. S. and V threads Making Taps. - Cutting thread on tap blank with spring threading tool - Standard thread gages - Straightening hardened and tempered tools, with schedule of operations - Making U. S. S., Square, and 29° thread taps, with schedules of, operations Making Plain Milling Cutter, with schedule of operations – Rough and finish facing large work in steel Making Hand Reamer, with schedule of operati Lapping. - Making lap for center holes - Lapping standard plug gage, with schedule of operations - Lapping a hole in a ring gage - Lapping a hole in a milling cutter - Lapping holes in machine parts Making Plug Gage. - Preparing standard plug-gage blank for grinding, with schedule of operations - Grinding standard plug gage, with schedule of operations Measuring Machine. - Twenty-four inch standard measuring machine - Measuring standard plug gage, with schedule of operations - Testing end measuring rod Spiral Milling. - Spirals - Finding angle for setting saddle graphically, approximately or by calculation - Calculating compound gears - To obtain lead for spiral milling cutter - Cutters for spiral mills - Cutters for twist drills Cutting Teeth in Spiral Mill, with schedule of operations Grooving Twist Drill, with schedule of operations - Milling land clearance on twist drill Making Twist Drill. - Making taper shank twist drill, with schedule of operations Precision Methods of Locating Holes for Jigs and Accurate Machine Parts - Plug Method, Button Method. – Introduction -Planing or milling jig castings accurately - The plug method - Locating angle plate accurately on boring mill table - Truing plug in spindle - Alining jig to angle plate and plug - Boring hole in jig - Locating one hole accurately from another hole by the use of two plugs - Adjustable boring tool - The button method - Locating button on jig - Setting jig on face plate with button true to axis of rotation - Boring button work - Locating two or more holes accurately by the button method - Locating holes an exact distance apart with boring mills or milling machine Sine Bar. - Setting adjustable angle plate with sine bar - Measuring and originating tapers with sine bar - Other uses for sine bar The manuals are all in PDF format which is viewable on PC's, Macs & Linux machines. 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