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HEATING SYSTEMS Fuels Burners Boilers CD All files/material in Adobe PDF format. Works with Windows, Mac, Unix, Linux and others. OPERATION AND MAINTENANCE OF SMALL HEATING SYSTEMS Chapter 3 - Fuel Burning Equipment Chapter 4 (pages 4-1 - 4-34) - - Steam Heating Systems Chapter 4 (pages 4-35 - 4-58) - - Steam Heating Systems Chapter 5 - Hot Water Heating Systems Chapter 6 - - Warm Air Systems Chapter 7 - Automatic Controls Appendix A - Related Publications Appendix B - Troubleshooting Underfeed Stokers Appendix C - Troubleshooting Steam Pressure Pumping Systems Purpose and scope . . . . 1-1 1-1 Organization and responsibility . . 1-4 1-1 Systems overview . . . . 1-5 1-1 Energy conservation policy . . . . 1-6 1-2 Classification of fuel oils . . 2-3 2-1 Section IV. Liquefied Petroleum Gas CHAPTER 3. FUEL BURNING EQUIPMENT Single-retort underfeed stokers . . 3-2 3-1 Inspection and maintenance procedures . . 3-4 3-2 Troubleshooting underfeed stokers . 3-5 3-2 Section II. Hand-Fired Coal Burners Burner descriptions . . . . 3-10 3-5 Ignition procedures . . . . 3-11 3-9 Oil burner operation . . . 3-12 3-10 Inspection and maintenance of oil burners . 3-13 3-10 Fuel oil piping . . . 3-14 3-13 Burner types with descriptions . . 3-16 3-16 Operation procedures . . . 3-17 3-16 Starting procedures . . . . 3-18 3-18 Inspection and maintenance . . . . 3-19 3-19 Section V. Dual Fuel (Oil/Gas) Burners Inspection and maintenance . . . . 3-22 3-21 Section VI. Energy Conservation Adjustments to excess air . . . . 3-23 3-21 CHAPTER 4. STEAM HEATING SYSTEMS Section 1. Description of Systems Gravity one-pipe air vent system . . 4-3 4-1 Two-pipe vapor system with return trap . . 4-4 4-4 Two-pipe vapor system with condensate pump . . 4-5 4-5 Two-pipe vacuum system with vacuum pump . . 4-6 4-6 Steel boilers . . . . 4-8 4-11 Fire-tube boilers . . 4-9 4-11 Water-tube boilers . . . . 4-10 4-13 Initial operation and cleaning . . . 4-11 4-14 Special maintenance requirements . 4-12 4-14 Section III. Boiler Headers, Valves and Piping Connections Installation . . . . 4-13 4-15 Section IV. Boiler Return Traps Installation . . . . 4-15 4-15 Initial operation . . 4-16 4-18 Typical operating difficulties . . . 4-18 4-18 Installation . . . . 4-20 4-18 Typical operating difficulties . . . 4-23 4-20 Steam pressure pumping systems . 4-24 4-21 Installation . . . . 4-26 4-23 Initial operation and cleaning . . . 4-28 4-25 Typical operating difficulties . . . 4-30 4-26 Section VII. Water Level Regulators and Controls Installation . . . . 4-32 4-28 Initial operation and servicing . . . 4-33 4-29 Operation and maintenance . . . . 4-34 4-29 Typical operating difficulties . . . 4-35 4-29 Section VIII. Boiler Trimmings, Gauges, Pop Safety Valves Gauge glass breakage . . . 4-37 4-33 Installing gauge glasses . . 4-38 4-33 Testing and care . . 4-39 4-33 Steam pressure gauges . . . 4-40 4-33 Thermostatic traps . . . . 4-45 4-34 Float and thermostatic traps and bucket traps . . . 4-46 4-36 Installation and operation . . . . 4-48 4-38 Typical operating difficulties . . . 4-50 4-39 Installation . . . . 4-52 4-39 Initial operation and cleaning . . . 4-53 4-39 Typical operating difficulties . . . 4-54 4-39 Section XII. Steam Unit Heaters Installation . . . . 4-56 4-42 Typical operating difficulties . . . 4-58 4-43 Section XIII. Steam Heating Coils Installation . . . . 4-60 4-43 Initial operation and cleaning . . . 4-61 4-44 Typical operating difficulties . . . 4-63 4-44 Section XIV. Steam Humidifiers Installation of duct type humidifiers . . . 4-65 4-44 Installation of unit humidifiers . . . 4-66 4-45 Section XV. Pressure Reducing Valves Installation and initial operation . . 4-68 4-46 Operation and maintenance . . . . 4-69 4-47 Typical operating difficulties . . . 4-70 4-48 Section XVI. General Procedures for Operation and Maintenance Valves and piping . . . . 4-72 4-48 Combustion equipment and controls . . . 474 4-48 Boiler structure . . 4-75 4-49 Section XVII. Typical Steam Heating Operating Difficulties Water line fluctuation . . . 4-77 4-49 Loss of pressure . . 4-79 4-49 Pounding in the system . . 4-80 4-50 Heating unit malfunction . . 4-81 4-50 Failure of space to heat . . 4-82 4-50 Pump venting steam . . . . 4-83 4-50 Pump venting water . . . . 4-84 4-50 Steel boiler failure . . . . 4-85 4-51 Cast iron boiler failure . . . 4-86 4-51 Boiler room smoke . . . . 4-87 4-51 Section XVIII. Summer Lay-up Procedures Boiler cleaning and lay up . . . . 4-90 4-52 Valves and strainers . . . . 4-95 4-54 Controls and electrical connections . 4-97 4-55 Stack and breeching . . . . 4-98 4-55 Section XIX. Energy Conservation Isolate off-line boilers . . . 4-99 4-55 Maintenance of pipe and boiler insulation . 4-100 4-56 Steam trap leak detection . . 4-101 4-56 CHAPTER 5. HOT WATER HEATING SYSTEMS Inspection and maintenance . . . . 5-5 5-2 Section II. Forced Circulation Systems Inspection and maintenance . . . . 5-9 5-5 Section III. Hot Water Fan-Coil Units Fan coil capacity control . . 5-11 5-7 Electrical requirements . . 5-12 5-7 Section V. Energy Conservation Hot water temperature reduction . . 5-18 5-9 Section I. Description of Systems Warm air furnaces . . . . 6-1 6-1 Gravity warm-air heating systems . 6-2 6-1 Forced warm-air heating systems . 6-3 6-2 Ratings of warm air furnaces . . . 6-4 6-4 Section II. Coal Fired Warm Air Furnaces Cast iron furnaces . . . . 6-6 6-5 Section III. Oil-Fired Warm Air Furnaces General description . . . . 6-11 6-8 Oil-conversion furnace . . 6-13 6-8 Section IV. Gas-Fired Warm Air Furnaces Construction . . . . 6-15 6-15 Furnace rating . . . 6-16 6-15 Central furnaces . . 6-17 6-15 Vertical furnaces (hi-boy type) . . 6-18 6-15 Horizontal furnaces . . . . 6-19 6-16 Gas conversion furnaces . . 6-20 6-17 Fully condensing furnaces . . . . 6-21 6-18 Fully condensing furnace maintanance . . 6-22 6-19 Pulse Combustion furnaces . . . . 6-23 6-20 Pulse combustion furnace maintenance . . 6-24 6-20 Automatic vent dampers . . 6-25 6-21 Section V. Gas-Fired Unit Heaters Installation . . . . 6-29 6-23 Gas-fired infrared heaters . . . . 6-30 6-24 Electric infrared heaters . . 6-31 6-25 Oil-fired infrared heaters . . 6-32 6-26 Section VII. Operating and Maintenance Procedures Blower and motor maintenance . . 6-36 6-27 Air filter maintenance . . . 6-37 6-29 Blower and limit controls . . . . 6-39 6-33 Section VIII. Energy Conservation Space temperature setback . . . . 6-41 6-34 Maintenance of duct insulation . . 6-42 6-35 Types of controls and control systems . . . 7-1 7-1 Limit controls and safeties . . . . 7-4 7-1 Section II. Operation and Maintenance Hand fired coal primary controls . . 7-7 7-3 Coal stoker primary controls . . . 7-8 7-4 Oil burner primary controls . . . . 7-9 7-4 Gas burner primary controls . . . 7-10 7-5 Safety pilot and pilotstat . . 7-12 7-10 Auxiliary controls . . . . 7-13 7-10 APPENDIX A. RELATED PUBLICATIONS . . . A-1 Appendix B. TROUBLESHOOTING UNDERFEED STOKERS . . . B-1 Appendix C. TROUBLESHOOTING STEAM PRESSURE PUMPING SYSTEMS . C-1 BIBLIOGRAPHY. . . Bibliography-1 All material in Adobe PDF format. Easy to use search and print functions. Adobe 5.0 Reader included on CD. We are a licensed distributor of good post-sale follow up; fast mailing. would def. do biz again with you! =-) Great Product Fast delivery A+A+A+A+A+A+A+A+A+A+A+A+A+ -No personal checks. 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